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Indo-Australian Business 
Bi-Monthly  |   Issue: Sep-Oct 2008
  FACE-TO-FACE
 
 
The Challenges of
Energizing India


Partha S. Bhattacharya, Chairman, CIL, is responsible for introducing the most crucial state-of-the art technology to accomplish the three key objectives - boost productivity, reach and engage customers more effectively and improve operating efficiency. He speaks to Amrita Chatterjee on the future challenges and how the low cost production will help the Indian Coal Industry take off from the position of domestic leader to global player in the energy sector. Excerpts.

Statistics can sometimes be mind-blowing - 473 mines, 78 areas, 424,000 employees, operations in eight states across the country. The single largest coal producing company in the world, Coal India Ltd. (CIL), continues to grow at a compound rate of 5.0 percent every year. CIL supplies as much as 84 percent of the country's total coal requirement at the utmost competitive price. A wholly-owned Government of India Enterprise, under Ministry of Coal with its headquarters in Kolkata, CIL is an apex body with seven subsidiary companies. Of the total 473 mines that CIL operates, 283 are underground, 155 opencast and 35 mixed. It also operates 19 Coal Beneficiation Plants. In short, CIL encompasses the whole gamut of identification of coal reserves, mining, processing and production.

Is it the low cost of production that is helping CIL to make greater profits and contribute a significant share to the revenue of India?
In India, CIL offers coal at one-third of international prices. We supply huge amount of coal at a discounted price, which is 50-60 percent less than international prices. It is the most competitive price in the matter of global context, adding tremendous boost to the financial viability of the company. During the fiscal 2007-08, CIL made a profit of Rs. 87.38 billion, paying Rs 43.80 billion to Government exchequer by way of corporate tax and dividend tax. Further, by way of royalty, cess and other taxes CIL paid Rs. 59.99 billion during the year.

I take great pride in saying that CIL produced 379.46 million tonnes (MTs) of raw coal in 2007-08. Coal take to consumers was the highest-ever at 375.33 MTs in the same year, its all because of the low cost coal supply in India that we provide.

There is still a substantial gap between indigenous availability and demand…
To gear up to meet the demand on indigenous coal, CIL is making all out efforts to augment coal production so as to minimize the gap between indigenous availability and demand. In this direction, CIL has decided to mine large volumes of coal lying in few of its abandoned mines. Well, they are called abandoned because they remain unutilized mainly because of inadequate technology.

CIL has achieved not only the highest ever coal off-take of 375.32 million tonnes, but also the highest ever coal off-take growth over the previous year by 24.18 million tonnes. In percentage terms, it is 6.9 percent. However, despite such strong favourable growth, 22 power stations continue to remain critical as stocks at power house-end have actually reduced from 14 million tonnes to 10.5 million tonnes i.e. by about 3.5 million tonnes. The poor coal stock position at powerhouse-end continues to remain a cause of concern.

As a leader in the energy sector, CIL is expected to fulfill multi-dimensional challenges in the years to come. How CIL plans to meet the future challenges?
For this purpose, CIL has identified 122 coal projects with a capacity of about 295 MTs to be taken during next five years till 2011-12. About 97 projects, 31 projects with a capacity of 95.37 MT's are in different stages of implementation. Currently, the total coal demand of the country is likely to reach 731 MT's by 2011-12 from 379 MT's in 2007-08. Looking further at the future perspective, CIL envisages reaching a production of 664 MT's in 2016-17.

CIL is on the lookout for joint venture partners with technical competence to mine these reserves. A global expression of interest has been floated recently.

Also I would like to mention that CIL has taken on an ambitious programme - Power for all by 2012 - thus tremendous efforts are being made in increasing the production capacity.

Is this the reason behind the company primarily focusing on underground mining?

Earlier, the focus was not given to underground (UG) mining, till now; only 14 percent of CIL coal is produced through underground mining while the rest 86 percent comes through open cast means. At present production rate there is a danger that open cast reserves may not last longer than 30 years. This, eventually, brings the complete focus on underground production.

To sustain the reserves that India needs for longer period of time CIL is refocusing on UG production for tapping large reserves below 300 metres depth. Of late, CIL has set its eyes on developing UG mines in a big way by adopting state-of-the-art mass production technology. CIL is on the lookout for internationally reputed and proven mine developers and operators for building the infrastructure of UG mining blocks on a long-term contract basis.

How you would like to define the Indian coal industry as compared to countries like the US, China and Australia?

Coal continues to be the mainstay of India's energy needs. As much as 78 percent of total coal produced by Coal India is catered to power utilities in India. The demand is very high and we are still lagging behind in terms of technology. Countries like the US, China, and Australia are much more productive due to the advanced technology and well mechanized infrastructure. Indian coal is largely thermal and the operations are manually done or are semi-mechanized at some places. Though I feel there is not much difference in the cost of production, but the advanced technology enables them to utilize their coal reserve potential to the fullest.

Thus occasions like 9th International Mining and Machinery Exhibition (IMME) to be held in Kolkata from 5th November onwards is a one-stop opportunity to get clarification on technological issues. It's a platform where our experts can meet the professionals coming from countries outside India, and lot of scope is created for knowledge sharing and networking.

What are the other major challenges for CIL?

Well, the competitiveness of a generic product like coal primarily centers on quality and price. Our price is good but quality not consistent. To make the product globally competitive it is necessary to bring qualitative international standard consistency which is currently the major thrust area of CIL. Thus, organizations with requisite core competence are being engaged for creating coal beneficiation facilities. CIL has decided to set up coal washeries, in all its prospective open cast mines of capacity 2.5 million tonnes and above. In order to be quality consistent washing coal is required.

In first phase CIL is going to set up 28 washeries at a cost of US $ 374 Million. This will be done associating private enterprises with core competence in coal washing practices.

The emphasis given on price and quality is mainly to attract more investors in a developing country like India?

Well, not just to attract investors but the emphasis is given on price and quality to ensure the development of our indigenous allied industries as well. Yes, it is a fact we need to attract more investors for the development of the country and for that CIL is has a comprehensive plan in order to make sure that we give the best price without compromising with the quality. Already a lot many investors have chosen India as their destination for establishing cement plants and power plants.

What is CIL's take on assigning IT a position in the functioning of an enterprise?
Application of IT is extremely important in functioning of operations in the field. We have introduced an operator independent truck dispatch system, it's a GPS based system. About eight mines have been identified for introducing this system. It will guide the dumper on the status of the dumping zones. This will ensure optimal usage of manpower and equipment.

Coal mining activity is accompanied by a lot of environmental hazards like degradation of land, deforestation, habitat destruction etc.

This is an extremely important issue. To promote transparency in environmental sustainability, CIL will be undertaking satellite surveillance of all opencast coal projects of five million tonnes capacity and more to track reclamation and renovation activities and to monitor the restoration made to the original habitat. The satellite images will be regularly updated in the website.

Also CIL has intensified tree plantation work since 1993-94 and the total population done so far is over 68.95 million trees covering an area of approximately 26,605 hectares. Currently, we are laying great stress on the Environmental Impact Assessment (EIA), which is thoroughly practiced by CIL.

What about the rehabilitation and resettlement policies, some serious modifications has been demanded for a long time.
Good question! CIL has adopted a modified Rehabilitation and Resettlement (R&R) policy in March 2008 in consonance with R&R policy. It will be more project-affected people friendly. CIL will be pursuing an inclusive model of growth by ensuring that affected people are included in the decision making process. The aim is to pursue best practice CSR around coal mining areas and improve the quality of life' with community consensus and active participation of people involved.

As a corporate Citizen of India, to what extent CIL is conscious of its responsibility towards the well being of community.
CIL seriously pursues social responsibility and recognizes it as core to taking its business forward. Unless the quality of the lives is not improved, the very purpose of our efforts will be meaningless. We invest in a holistic way in creating infrastructure like provision for drinking water, construction of school buildings, check dams, village roads, health centres, market places etc. At the same time skill developments capacity building like vocational training, income generation programs, and entrepreneurship development programs are largely conducted.